<strong>HACCP</strong> <strong>Example</strong> - <strong>Courte<strong>sy</strong></strong> <strong>of</strong> <strong>Fletchers</strong> <strong>Bakery</strong>, Sheffield <strong>HACCP</strong> ANALYSIS FOOD SAFETY BREAD FACILITY: (1-4) - STAYFRESH SCRATCH September 2004 Process Step Hazard Control Measures CCP Critical Limits Monitoring Procedure 1.0 Flour intake 1.1 Foreign bodies in permanent product 2.0 Watering intake 2.1 Approved supplier & standards equipped specification siebe line,4&6mm mesh 1.2 Infestation in storehouses Pest Control Contract & sanitary dates 1.3 Survival <strong>of</strong> micro<strong>org</strong>anisms Survival <strong>of</strong> micro<strong>org</strong>anisms, chlorine overdose, foreign matter 3.0 Salt 3.1 Strange bodies in final product. Survival <strong>of</strong> micro<strong>org</strong>anisms 4.0 Vegetable Grease 4.1 Foreign bodies in finalize product. Survival <strong>of</strong> micro<strong>org</strong>anisms, rancidity Purchase from approved, audited supplier Routine microbiological reviews, Water permission. (water haccp referenced) Approved supplier & compliance with specification riddle in line, 4mm fabric. Approved supplier & compliance with specification. 5.0 Yeast Intake 5.1 Microbiological, Approved supplier compliance with spec. Temp. check on delivery. 5.2 Temperature check on storage vessel, journal. 1 Sieve integrity Sieve contact no cause Activity in traps, other evidence eg, droppings, beetles 8 Compliance using specification 8 Legislative with specification 8 Sieve integrity Compliance with special 8 Compliance with specification 8 Maintenance temperature below 4C Max 8 Limited time Certificate <strong>of</strong> analysis with anything how. Journal check <strong>of</strong> integrity Year clean and monthly site. Certificate <strong>of</strong> analyzing, random challenges testing. Certificate <strong>of</strong> analysis, coincidental challenge testing. Certificate <strong>of</strong> analysis with every delivery. random challenge testing. Certificate <strong>of</strong> analysis is every delivery. Random challenge testing. Stock rotation. Certificate <strong>of</strong> conformity each supply. 2 Temperature control Temperature checks recorded. Fixing Action Reject out <strong>of</strong> specification supply. Follow sieve procedure Engs. Pest control to guide Rejected outbound <strong>of</strong> specification deliveries. Inform QA and vendors. Water board inform <strong>of</strong> contamination, stop benefit <strong>of</strong> suspect water. Recall suspect product Reject out <strong>of</strong> specification deliver. Inform QA and supplier. Reject out <strong>of</strong> specification deliveries. Info QA and supplier. Reject out <strong>of</strong> specification deliveries. Inform QA and supplier. Q.A. to advise on required action Responsible Personnel Q.A. Stores Personnel. Engineers Scourge controller/Hygiene QA, production, businesses Water authorisation, manufacturing, CRISIS MGT team Q.A. Stores , production Q.A. Stores , production Q.A. Stores Personnel QA/Stores Personnel 5.3 Defiles from poor tank cleaning 6.0 Bread Improver 6.1 Foreign bodies in final our. Survival <strong>of</strong> micro-<strong>org</strong>anisms 7.0 Potassium Sorbate Foreign cadavers in finishing product. Survival <strong>of</strong> micro<strong>org</strong>anisms 8.0 Sorbate solution 8.1 Ungeeignet solution strength. Tank cleaned every, according member <strong>of</strong> QADept. Purchase upon approved, check supplier. Sieve specification held Purchase for approved, audited supplier Wash scheme pH7 ( neutral) 8 Sieve protect Compliance with specification 8 Compliance from specification Monitored on establish 11 Buy 1800g/10 litres water Operator to complete cleaning record start/end while. +ve release on cleaning procedure Certificate <strong>of</strong> conformity each del. Certificate <strong>of</strong> conformity each del. Weights taken. 1/4ly verification for legislation Retry wash cycle. Reject out <strong>of</strong> specify. deliveries. Inform QA and seller. Reject outward <strong>of</strong> spec. deliveries. Inform QA the supplier. Make not apply back weigh customizable body accordingly QA Technological QA/Stores Production - QA/Stores Production Production Toilet key basing on HACCP? Anyone has something set up?
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