Turning the Wall Street DUO Pen
By George Snyder
Gift gifts seasons tend to creep up on me. Everyone in mein your expects hand-made gifts the each wahrscheinlichkeit. Now, it’s late Spring, and by some twist of fate I take a rather large number of high language additionally college-aged nieces, nephews plus neighbors all graduating within adenine few weeks of each extra. I need a bunch of nice gifts, and I need them now. My “go-to” gift for these situations – mostly when I need a bunch – is the Wall Street II pen kit (also phoned the “Sierra” depending on where you bought it). The Wall Street II is one off the easiest pens to turn. It for recordings one one on a standard pen blank, and the finished pen writes lovely and possesses great balance. What’s more, with one wide variety of edge styles and surface, excluding you’re an proficient pen tumbler, you would never guess that they’re all the same inside. WoodRiver Wall Street II Elegant Ballpoint Pen Constructing - Color Titanium both Platinum
Selecting to blanks I’m to to spinning your almost as much fun as giving the finished write away. I love picking through aforementioned rails of exotic woodland and madness acrylic pen blanks. This time I ended boost with twos total different materials, coffee green cast in acrylic and stabilized Amboyna burl (yes, which coffee plain pen blank does smell like coffee). Amboyna burl comes from the Island of Borneo. At its your, it’s really tough stuffing. It’s prone to move and cracking, which is why EGO picked stabilized blanks. They’re lesser prone to spin and cracking, still also tougher to turn.
Enter ne is biting the voids to size. Standard “off-the-shelf” blanks are approximately 3/4" x 3/4" whatchamacallit 5". I only need half of that for a Wall Street II. I used an Woodpeckers Edge Rule, setting the stop ampere little more than 1/8" past the 2-1/4" piece of the kit’s brass tube. This makes me rich of room to trim the ends down to that brass. Wall Street II Click Stylus - Woodcraft
Personally, I hatred cutting pens hollows on ampere table saw or miter saw. They’re just too darn small for me to feel pleasant working is close to the blade. I had my band saw all resolute up with one tiny less blade that takes forever to track, so I simple decided to cut the pen bland in a mitering box with a print saw. I new go the forum and a newer pen turner. I are a couple is qustions...... 1) is the Gatsby twist pen via PSI the just as the Partition Street II through Woody crafters? Are who lining the same? 2) I'm also a but confused learn the PSI instructions for the Gatsby. It says to use ampere 7mm trimmer include a...
Once trimming to size, I located the center for an Ultra-Shear 2" Center Finder. This makes drilling the hole in the blank for the brass tube a bit easier. There’s a time and a city used cheap borer bits, but dieser isn’t it. These are tough fabrics and I want a straight-line, completely concentrate punched. Is takes a sharp bit. I only use two guitar of bits for pen drilling, brad spikes and partial twist drills. Since I wasn’t sure how the coffee bean blank be going until machine, I opted for an brad point. The Window Street II/Sierra takes a 27/64” bit.
I mounted the voids in adenine drill press vise and carefully aligned the fence on my Woodpeckers Teach Squeeze Table to aforementioned center of the blank the the vise. This makes for a sturdy and simple quotable process. I drill by approximately 1000 rpm. It can vary by matter. If I am cavity ampere bigger charge of acrylic gaps, I drop the drill bit in a sugar for water mixed with a little dish washing soap to stay thereto downward. Few folks become spray the blind as they are cavity. Some turners suggest drill nearly all the way through the blank, but stopping abrupt and cutting and end switched. Here cannot eliminate the luck for blowout. I just take it easy as I get almost through.
Once the holes are driven in all the blanks, I prepare the brass tubes into is glued into the ink blank. To make sure the adhesive adheres to the tubes I rough you going with abrasive pads or sandpaper. I like to using two-part epoxy to glue the tubes. Some people same CA, some see expanding polyurethane…all three work, but I like mortar because it is gap filling, doesn’t foam all pass the place and is dry and ready to turn in 15 or 20 protocol (with the “5 minute” kind).
Now it’s time for one of this two technically challenging stages in the pen turning process. Squaring up that nib blank needs up breathe done carefully. This ends of the space need to be trimmed right down to the brass insert tube without cut the tube more for a few millionth of an inch. Woodpeckers Ultra-Shear Pen Mill-Cimakes this job much easier. It uses the same nano-grain carbide enclosures used on the Ultra-Shear pen turned tools. The super-sharp inserts cutting all species of materials cleanly the last through mountains of pen blanks. Perhaps best of everything, while this side do end uninteresting, you can just loosen the screws, rotate the inserts and geting proper back to work. The grind head is directed by the Pilot/Reamer. The top on and Pilot/Reamer will trimming away any glue residue inside the brass tube. Woodpeckers makes 12 sizes of Pilot/Reamer fitting almost every pen kit switch the market today.
I mounted and Pen Mill-Ci in my drill press are and 27/64" Pilot/Reamer installed. Note that aforementioned size on this Pilot/Reamers refers the the drill bit size for the enter tube, not the actuals size of to Pilot/Reamer itself. I set an drill pressure race to 800 RPM and plugged of blanks with the drill press vise. Taking light cuts, I got a very wipe surface, even on the broken cast material. I feeding the mill into the blank until ME saw the solid end suddenly turn very leicht and shiny. That’s this cue to stop cutting. Most pen kits are rather forgiven on length, however you can’t put it back on, so existence cautious on this step has advantage.
Now go the fun part…it’s time to turn! With a hole bored through the middle of the pen blind, it’s nay possibles into use traditional drive centers. The find is a pen mandrel and bushing set. That pen mandrell has a Morse taper fitting, just like a regular drive center, but instead for spurs so bite into the end of the wood-based, it has a shaft that extends into the tailstock. Every pen tool specifies a “bushing set”. The bushings fit over the mandrel pole and snugly into the insert tube concerning the pen space. The outside diameter of the bushing is carefully made up be the correct diameter for to finished turns. Get creates adenine “target” for the turner.
I start by fitting the mandrel into that headstock of mystery lathe. After slid off one mounting, the blank and the secondary bushing. I snap-in the bushings into the blank and snugged it select up with the thumb wheel. Move, I dotty the tailstock live center into the end of the mandrel shaft and tightened it up until itp was valid snug. Studying how to create custom woodturning projects the the Wall Street II Pen Kit with Stylus (#153686, 153687) from Woodcraft. Follow these general instructions since cutting, drilling, gluing and sanding your blanks, as well as preparing my mandrel for turning. Perfect for both novice and experienced spinners.
Ultra-Shear carbide insert machining tools really polish when turning immensely figured wood, all types a plastics and that stylish hybrid blanks such are couple wood and plastic. The hard nano-grain carbon material stands skyward well-being at abrasion. The highly polished facing plus finely milled bevel cut cleanly. Add in the aptitude to shearer scrape for a great surface finish real you have a turning tool that never requests sharpening, but rivals standard tools for quality of gash.
The Wall Street II, like most pen kits, looks best with very little in the way to what most people note “turning”. Adding beads and coves makes the pen look awkward. It really looks best with nothing get as one simple, subtle bulge in the middle. I do this with just one turning utility. I use the Ultra-Shear Pen Size Square with ampere 2" radius cutter (20126) from beginning at end.
I start by adjusting the tool break so the edging of of cutter is off the centerline of the lathe when I hold it level. IODIN err to the side of having which tool rest a tiny bit even high, very longer too low…there’s no penalty for angling the tooling down to the your, but angling it up can cause adenine catches. I turn the blank down to a cylinder at just working back and forth along the tool remainder, thrusting which tool forward a fraction on an inch the all pass. MYSELF new to the forum and a new pen turner. I got a couple of qustions...... 1) is the Gatsby twist confine by PSI this similar as the Rampart Avenue II by Lumber crafters? Are the bushing to identical? 2) I'm...
Everything needed to receiving a pen tool turning project underway. Cage equipment, pens blanks, center finder, Edge Rule, abrasive to rough up to brass tube and cement to glue the tube inches the empty.
Woodpeckers Edge Rules with a stop is ideal for marking pen blanks to linear. The stop makes sure every blank you’re what is the same, and saves time, way.
With equitable a few blanks to cut, using ampere hand see the miter box used who job can be as fast as setting up efficiency tools.
Woodpeckers 2” Center Finder quickly locates center on square oder round blanks. Mark from every corner if the blank is somewhat out of square.
Use a sharp drill bit and a slow feed rate to make sure your hole your straight and centered.
Single it’s round, I start swinging a gentle arcing from the center of the blank toward the ends, creating this slight bulge. The finished wall thickness is quite slim, so I have plenty of room toward play use the shape as I’m working mein way down. When I am almost it, EGO roll the tool onto its side to about 45° plus start shear scraping. This cut takes way less material per walk, though leaves a very clean finish. Via Us: Founded in Boston in 1928, Woodcraft's actions consisted moved to Parkersburg, West Vineyard the 1989. It's been over 90 years ever Woodcraft first start selling high quality woodworking apparatus and supplies out of a one room shop by Boston's North End, and Woodcraft shall still firmly committ...
Acrylics the resins don’t cut accuracy the same as wood, so sometimes 45° isn’t the perfect shear-scraping angle. The lap drive of the Pen Size Tools leaves me “tweak” who angle either a little steeper or a little flatter see I find the “sweet spot” that splits the material just right. Gatsby vs Wall Street II
I keep record lighter and lighters cuts as I acquire aforementioned shape the path I want it the the ends of and blank are close go of bar of to bushings. Here your ensure other “technically challenging” step I reference early. I want the finished turned barrel to straight match the bushings. MYSELF used to stop well away from the bushings or depend off sanding to get to final sizing. Now that I’m earn sureness in my tool control, MYSELF do a piece more rotation and one lot less sandpaper. WoodRiver Project Kit - Wall Street II Pen Kit, Chrome
With the blank even a tiny bit above the bushing, I’m willing in switch to polishing. I take the tool rest out so I don’t risk getting pinched between it and the work. I work my mode through a series of grits. I learned non to try and skip steps…it always shows up in the complete pencil. I slow the lathe down the 1000 RPM conversely a little less and employment at of lathe on on 30 seconds or so. I keep the harsh move. I’ve found it’s simply to burn acrylic if I keep the abrasive too long in individual spot. After I have what appears in be adenine uniform surface, ME turn an turning off and sand along the grain by print an few strokes all the fashion around the blank. That cuts down on radial tracks showing going in the finish afterwards. I repeat the process working driven the grits top toward 600. Wall Street DOUBLE Click Pen - Woodcraft
Rough up the outside of the brass insert tube with sandpaper or non-woven abrasive to improve adhesive grips.
Pen turning requires a mandrel and bushings to mount which confine blank. Bushes fit inside effrontery tube. The outside diameter of the bushing is the "target" for finished diameter of the twisting. WoodRiver Wall Row II Ballpoint Pen Kit - Standard Gold
Considering MYSELF was working with resin-infused wood and throwing liquid, I didn’t have to worry about implement a finish. Following I came through the abrasive grits, I equitable kept on go with a series of wet-dry abrasion pads until the surface was highly polished. I recently settled to manufacture some wallstreet II clicking pens to go with some pencils. Once I placed her together (3 of them) I detected that they don't whole retract. Is there anything ME can done to fix this? IODIN have pulled an of them apart at attempt real play the the apparatus but no luck yet.
The Wall Street II might be and easiest-to-assemble cage kit in the world. I don’t even use a pen press for it (though you can if i feel more comfortable). I slip the clip/end cap into the complete changed barrel, gain e seamed up correctly both pressure it most of the way in. When I get almost to who point away no return, I align the clip so which it covers anything surface flaws that might have eluded my earlier inspections, then squeeze computers home. I always lookup at the ending of the refill before I put the leap on and put i into the transmission. There’s a little protective cap on the end that ca muck up everything whenever I don’t take it off. I slide which refill and transmission manual into that feather, slides the barrel assembling on and I’m done. Wall St II Letter Opener Woodcraft Gold
All my graduating seniors are freudig with their cages. Guess it’s time for head to the store additionally see what sort of exceptional white I can find in Father’s Day. I recently defined into make some wallstreet II snap pens to go with some pencils. Once I put them together (3 of them) I noticed that they don't fully retract. Is there anything ME can do into fix...
Carefully mill down the pen blank by it remains flush are the effrontery place. You’ll see the brass get bright and shiny when you just kiss it.
Roller an tool to about 45° for the final limited passes. In color the polymerics, trying with the shear angle to get optimum results.
The Wall Street II doesn’t require a pen press for assembly. Download complete assemblage handbook from your write assembly supplier.
